How Precision Custom Blending is Transforming Formulation Success

Entering 2026, formulators are achieving remarkable results by embracing custom high-purity blending solutions. Drawing from hands-on projects, including effective PFAS alternatives, here are five practical learnings. Discover how agile toll manufacturing and smart multifunctional blends drive faster innovation and competitive advantage across personal care, food, industrial cleaners, and water treatment.

shehan makani | eshan makani

2/18/20263 min read

5 Key Learnings from Early 2026: How Precision Custom Blending is Transforming Formulation Success

As we progress through the first quarter of 2026, one thing has become abundantly clear in the specialty chemicals space: the brands and manufacturers achieving the fastest breakthroughs and strongest product performance are those partnering closely with expert custom blenders.

From our daily work supporting formulation teams in personal care, food & beverage, industrial cleaning, water treatment, and beyond, we've distilled five important learnings that are making a real difference. These insights come directly from recent projects, including those involving the search for high-performing alternatives to certain persistent chemistries like PFAS.

1. High Purity Isn’t Optional — It’s the Foundation of Reliable Performance

One of the clearest lessons this year is that moving to ≥99.5% purity ingredients and blends dramatically improves stability, efficacy, and consistency.

In multiple projects, small elevations in purity translated into noticeably better shelf life, more predictable behavior in final formulas, and fewer batch adjustments. Whether developing a new surfactant system or a food-grade stabilizer blend, the difference between standard and high-purity grades often determines whether a product meets premium performance expectations or falls short.

2. Custom Blending Unlocks Multifunctional Solutions That Simplify Life

Formulators are under constant pressure to reduce ingredient lists while maintaining or improving performance.

Our most successful 2026 collaborations have involved creating single custom blends that combine surfactant properties, stabilizers, and emulsification in one package. This not only streamlines the formulation but often reduces overall costs and improves sensory attributes. Clients consistently report that these tailored multifunctional solutions help them create cleaner labels without sacrificing functionality.

3. Speed Wins When You Have True Toll Manufacturing Flexibility

Time-to-market remains a critical competitive factor.

The ability to rapidly produce low-MOQ test batches and iterate quickly has proven invaluable. Several clients this year moved from concept to validated prototype in under six weeks thanks to agile toll manufacturing setups. This flexibility is especially valuable when exploring new performance profiles, such as fluorine-free options in coatings, textiles, or cleaning applications.

4. End-to-End Traceability Builds Confidence and Smooths Scaling

In today’s environment, customers and brands increasingly expect full visibility into their supply chain.

We’ve learned that providing complete documentation, COAs, and traceable sourcing from raw materials through final blend significantly reduces approval times and builds long-term trust. Companies that prioritize this level of transparency report fewer supply disruptions and stronger relationships with their downstream partners.

5. Dual-Site Global Capabilities Deliver the Best of Both Worlds

Operating with strategic manufacturing presence in both the United States and India has repeatedly shown its value in 2026.

This model offers access to diverse raw material sources and competitive economics while maintaining high Western quality standards and faster final production options closer to key markets. For clients balancing innovation speed, cost control, and supply security, this hybrid approach has become a genuine advantage.

Turning Learnings into Action

The common thread across all these insights is partnership. The most successful projects happen when formulators treat their custom blending partner as an extension of their own R&D team from day one.

At Chemrich Global, we specialize in high-purity custom blending, toll manufacturing, and precision formulation support for food-grade, personal care, industrial, and technical applications. Our team is ready to help you apply these learnings to your specific challenges.

Ready to explore what custom blending can do for your 2026 projects? Contact our technical team today to discuss your formulation goals. Whether you need rapid prototyping, scale-up support, or a fully customized multifunctional blend, we deliver solutions that help you win in the market.

References

Deloitte Insights. (2025, November 3). 2026 Chemical Industry Outlook. https://www.deloitte.com/us/en/insights/industry/chemicals-and-specialty-materials/chemical-industry-outlook.html

McKinsey & Company. (2025, December 19). Chemicals 2025: A new reality for the global chemical industry. https://www.mckinsey.com/industries/chemicals/our-insights/global-chemical-industry-trends

Mordor Intelligence. (2026, January). Specialty Chemicals Market – Growth, Trends, and Forecasts (2026–2031). https://www.mordorintelligence.com/industry-reports/specialty-chemicals-market

Precedence Research. (2025). Specialty Chemicals Market Size, Share and Trends 2026 to 2035. https://www.precedenceresearch.com/specialty-chemicals-market

Itaconix. (2025, December 1). 2025 Cleaning Trends: What to Know. https://itaconix.com/blog/2025-cleaning-trends-what-to-know

Apollo Scientific. (n.d.). The Role of High-Purity Chemicals in Drug Discovery and Formulation. https://www.apolloscientific.co.uk/news-and-insights/the-role-of-high-purity-chemicals-in-drug-discovery/

GSP Chem. (2026, January 22). From Batch Records to CoAs: How Robust Documentation Enhances Traceability in Specialty Chemical Supply. https://gspchem.com/how-robust-documentation-enhances-traceability-in-specialty-chemical-supply/

KPMG India. (2025, June 30). Supply unchained: Building resilient and sustainable chemical networks. https://kpmg.com/in/en/insights/2025/06/supply-unchained-building-resilient-and-sustainable-chemical-networks.html